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Find the right plastic pallet

Select from the options below to zero in on your ideal pallet configuration.

Application use case

Export
One-Way
Multi-Trip
Warehouse
Bulk Bag
Pharma
FDA Blue

Condition

Size inches

42×42 43×43 45×45 48×32 48×40 48×45 48×48 56×44 Other…

Style structure and storage type

Nestable Stackable Rackable

Load Rating pounds (optional)

Dynamic

Weight supported in motion (forklift, pallet jack, conveyor).

Up to 1,5001,500 – 4,000Over 4,000
Static

Weight supported at rest (or bottom pallet when stacked 2–3 high).

Up to 3,5003,500 – 8,0008,000 – 18,000Over 18,000
Racking

Weight supported in unsupported rack (edge racking).

Up to 1,5001,500–2,800Over 2,800
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Request a Match

A few quick taps and we'll match it.

Tell us a little about the job, drop your details, and a Nelson rep takes it from there — matching the best available stock, new or used, from the closest warehouse.

A few quick questions

Plastic or wood pallet?
Wood Plastic
Load dims & weight (inches / lbs)
What's going on the pallet?
Siding / roofingRolls / reelsHigh-value equipmentIrregular / oversized itemsOther
Where is it going?
In-house / warehouseDomestic shippingExport overseasCold / freezer
Equipment used? (select all that apply)
Supported RackUnsupported RackForkliftPallet jackRiders / WalkiesConveyorPalletizer
How many?
Under 100100–500500–1,0001,000+
How often?
1 TimeRecurring
Anything else?

Where to send the match

No commitment — this starts a conversation, not an order.

Custom Pallets – Plastic and Wood

Pallet and Crate Design

The Nelson Technical Center is staffed with wood science specialists and packaging engineers with the experience to solve complex packaging challenges.

Wooden Pallets

Even the smallest design change can make a big difference in savings.

Wooden Crates

Designing everything from heavy-duty cargo crates to DIY clip crates.

Plastic Pallets

Many of our custom pallets have gone on to become standard designs.

Custom Design is in the Details

Your product needs to arrive in perfect condition. Our team of experienced engineers can design a custom-fit solution that combines our expertise in pallet and unit load design with one-way or returnable protection.
Get Expert Advice
custom extra long wood pallet and crates

Success Story

savings found... again

Product Damage Reduced to 0%

With product damage rates hovering around 15%, the manufacturer of long rolls of high-value paper was draining profits and fielding too many customer complaints.

Our technical team replaced existing wooden pallets and corrugated sleeves with a reusable wooden crate. The new transport design eliminates all damage and our return program helps boost sustainability.

Talk to a Pallet Pro

We use our knowledge to design superior performance.

Research & Analysis

To make sure no detail is ever overlooked, our custom pallet design process starts with an extensive review and understanding of your product, the material handling systems involved and downstream distribution.

Custom Design

As a licensed user of the NWPCA Pallet Design System (PDS), we combine unit load expertise with computer-aided design to deliver our proposed improvements.

Construction

Using our own manufacturing facilities or a trusted pallet builder in our network, your plastic pallet, wooden pallet or crate will be crafted to our custom specifications.

Small Run Custom Plastic Pallets

custom plastic pallet

One-piece injection molding plastic pallets may have high minimum quantity requirements. Ask us about custom-cutting plastic pallets and alternative construction methods using plastic and composite materials.

Are you ready for a better pallet?

You've come to the right place.

Talk to a Pallet Pro